阿特拉斯博莱特空压机

[打印] [关闭] 发布时间：[2010-01-11 00:00]

       今天六月在比利时的维尔赖克，花王集团一直致力于环境保护和实现此时在发展和生产的过程中，日本是最大的化学品的消费使用。阿特拉斯设备提供100%纯洁的压缩空气，符合ISO8573-1认证与0级认证和增加能源效率高。

        在我国的上海花王于1996年开始投产，无油螺杆式压缩机，阿特拉斯空压机为不同的生产线提供压缩空气。近些年来，公司又新购置了5台阿特拉斯无油螺杆压缩机，其中包括，两台ZR 110和两台ZR 75 再加一台ZR 90,同时还在压缩机机房添置了隔缺损的变频调速压缩机。

        上海高锟的要求不仅仅局限于生产要求，同时，每年热回收机组节省52吨柴油。上海高锟还密切的监视其空气压缩机能耗，能源消耗占了压缩机的寿命周期成本的百分之七十五，他们开始考虑回收能源量，用于生产热水的过程。

        通过了辐射损失的压缩过程中，多达百分之九十四的空气压缩机通常都是使用的电能转化为热能的能量转换方式，其余剩下来的百分之六转化为压缩空气的热消耗与损失。一个设计适当的热回收装置能够恢复到百分之九十四的可用热能来加热水或空气九十摄氏度至一百四十摄氏度。预热之后的水可用于在应用过程中减少对传统能源的使用。

        它用纯净水在灌装过程中温度八十摄氏度，他们之前都是使用的柴油锅炉加热水。由于在两个ZR 110压缩机能量回收机组安装，他们能够预热过程的水到四十摄氏度使用本系统。作为一个结果，考估计每一年可以节省五十二吨柴油。

        中央控制器优化空压机的性能，为上海花王的生产需求提供压缩空气解决方案。中央控制器允许几台压缩机同时监测整个压缩空气网络的具体位置，和实际使用情况，并进行仔细的分析。这样有助于确保在制造的过程中，最优性能，正确处理压缩空气网络帮助有效节约能源。减少维护与减少停机时间，提高生产效率的同时，能够改善产品质量。

         经过10年的使用，我们的技术人员已经充分认可阿特拉斯空压机的质量，与服务团队快速便捷的为我们的用户提供服务。提供了优化的服务产品，如每年的能源审计，可以节省百分之三十的能源，确保所有设备工作在最高效率和最低成本。

        越来越多的消费者开始关注生命周期成本，它们都想实现能源的节约和公司里的节能减排效益。节能减排是我们的领先事项，我们公司一直致力于满足客户的需求和可持续的解决方案。

      Atlas Copco’s compressed air solutions help Kao Group realize safe, energy-efficient production

      Wilrijk, Belgium, June 2014. As Japan’s largest producer of chemicals for consumer use, Kao Group has been committed to environmental protection and implements this throughout its development and production processes. Atlas Copco equipment provides 100% pure, clean air that complies with ISO 8573-1 Class 0 certification and boosts energy efficiency at Kao.

      Since Kao Group’s Shanghai Kao Minhang Factory (Shanghai Kao) went into operation in 1996, several Atlas Copco oil-free screw compressors have provided compressed air for the different production lines. Recently, the company purchased another five Atlas Copco oil-free screw compressors, including two ZR 110s, two ZR 75s and one ZR 90 VSD (variable speed drive) compressor.

      Heat recovery units save 52 tons of diesel oil per year

      However, Shanghai Kao’s requirements were not just limited to production demands. The company also closely monitors the energy consumption of its air compressors. When Shanghai Kao discovered that energy consumption accounts for over 75% of the life cycle costs of the compressors, they began to consider recovering this energy to heat water used in their production processes.

      As much as 94% of the electrical energy used by an air compressor is converted into heat and loss through radiation in the compression process. The remaining 6% is converted into compressed air heat losses. Therefore, a properly designed heat recovery unit can recover up to 94% of this available thermal energy to heat air or water (up to 90°C or 140°F). Preheated water can be used in the application process to reduce the use of traditional energy sources.

      Kao uses pure water at a temperature of 80℃ in the filling process. They previously used a diesel boiler to heat the water. Since the installation of energy recovery units in the two ZR 110 compressors, they are able to preheat the process water to 40℃ using this system. As a result, Kao estimates it saves 52 tons of diesel oil per year.

      Central controllers ensure optimal compressor performance
      In order to meet other requests from Shanghai Kao, Atlas Copco also recommended central controlling. ES central controllers allow simultaneous monitoring of several compressors in the entire compressed air network from one location. This helps ensure optimal performance during manufacturing. Correct management of the compressed air network helps Kao save energy, decreases maintenance, reduces downtime, increases production efficiency and improves the quality of their products.

      “After 10 years of use, our technicians have confirmed the quality of Atlas Copco. The service team of Atlas Copco also responds and helps quickly.” said the chief facility manager at Shanghai Kao

      The service team also provides optimized service products such as an annual energy audit, which can help Kao save up to 30% on energy and ensure that all equipment operates at maximum efficiency and minimal cost.

      “A growing number of customers have begun to pay attention to lifecycle costs, and they all want to realize the benefits of energy savings and emission reduction at their companies,” Wang Tingzhong, Sales Engineer in the Atlas Copco Service Department, said. “Energy savings and emission reduction are priorities for Atlas Copco, and our company has been devoted to meeting the demands of our customers with sustainable solutions.

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