2014年6月份，阿特拉斯空压机ZA 6g-300低压，为蒙古-呼和浩特的金达威医药集团的营养补充制造工厂，提供高可靠节能环保的无油压缩空气，主要将压缩空气用于发酵过程当中。金达集团，世界领先的营养补充剂供应商，现目前已拥有了三个生产制造基地，在厦门，呼和浩特，蒙古。为了满足在发酵过程中的压缩空气需求，阿特拉斯公司的销售与技术服务团队首推ZA 6g-300低压螺杆式空压机并确保该机组在蒙古呼和浩特生产线的平稳运行。
依据生产部门领导的生产流程介绍，当将压缩机用于发酵过程最重要的步骤之一是我们的重点在添加剂的生产工艺和制造上，其中还包括了辅酶Q10、DHA、ARA、牛奶和营养健康产品等。有16个发酵罐链接到了生产线，预过滤器，分离器等设备可能会导致压力和空气损失下降。我们需要确保并保持发酵罐的进气压力在2至2.5帕同时需要考虑其它的生产工艺和条件，我们设置了前端输入压力在3帕保持发酵生产线的稳定运行。
当在发酵的过程当中，由于压缩空气进入发酵过程的直接接触，空压机的压缩空气纯洁度是至关重要的。即使非常微小的空气压缩机润滑油的痕迹会杀死细菌，导致最终的产品受到污染，把消费者的健康带到风险区。正因如此，为了确保无油压缩机的无油压缩空气压力是我们大家关注的焦点。
阿特拉斯空压机所生产出来的压缩机空气纯洁度百分百，首家获得ISO8573-1 0级认证。众多周知，0级意味着污染零风险，损坏或者不安全的产品零风险，以及因工作停工损失零风险。ZA空压机机站的可靠性高，耐用性持久。阿特拉斯证明了螺钉技术，不锈钢冷却器，AGMA A4/DIN 5齿轮，和艺术电气传动系统的状态，所有一切都有助于整体的可靠性高。无油压缩机技术的领导者，以确保用户今年的安全生产年不间断。
ZA 6g-300设备，全封闭电机确保连续IP55操作和出色的可靠性,同时还集成变频驱动技术提供了高达35%的电能源的节约，大大降低了用户用电方面的损耗。
“Fermentation is one of the most important steps in producing our key additives, including coenzyme Q10, DHA, and ARA for milk and nutritious health products,” said Mr. Jiang , Site Manager at Hohhot.
“As there are 16 fermentation tanks connected to the production line, the pre-filter, moisture separators and other equipment may cause drops in pressure and air loss,” said Leo Yang, Senior Sales Engineer with Atlas Copco. “To maintain the incoming air pressure in the fermentation tank at 2-2.5 bar – and taking into consideration other production processes and conditions – we set the front-end input pressure at 3 bar to keep the fermentation production line running stable.”
The purity of the compressed air is of critical importance during the fermentation process. “As the compressed air comes into direct contact with the fermentation process, air purity is vital. The presence of even small oil traces will kill the bacteria, contaminate the end product and put consumers’ health at risk. Therefore, absolute oil-free compressed air is our focus,” stressed Mr. Jiang.
The first manufacturer to receive ISO 8573-1 Class 0 (2010) certification, Atlas Copco ZA compressors have set a new standard for 100% air purity. Class 0 means zero risk of contamination; zero risk of damaged or unsafe products; and zero risk of losses due to operational downtime.
ZA compressors also stand for durability and reliability. They incorporate Atlas Copco’s proven screw technology, stainless steel coolers, AGMA A4/DIN 5 gears, and state-of-the art electrical drive systems – all of which contribute to overall high reliability.
Added Mr. Jiang, “Atlas Copco is the technology leader of oil-free air compressors today, which ensures us uninterrupted and safe production for years.”
Equipment spotlight: ZA 6G-300,Totally enclosed IP55 motor ensures continuous operation and exceptional reliability,Integrated variable speed drive technology offers energy savings up to 35%.
设为首页 | 加入收藏
15001822509@139.com
公司新闻